Kunshan forging manufacturers will take you to understand how forged parts are formed into products.
The process of using impact force or pressure to deform metal between the contact iron or forging die, in order to obtain the desired shape and size of the forging, is called forging. Forging is one of the important forming methods for metal parts, which can ensure that the metal parts have good mechanical properties to meet the requirements of use.
The forged pipe fittings have high shock absorption effect and can withstand high pressure. It includes forging holes, inserting wax strips, molding and heating processes. The solid rod is pulled into a seamless hollow circular tube, and then molded to form reinforcement ribs on the cross section of the pipe fitting. After heating, the wax strip is melted and flows out to form the formed pipe fitting. Through the above forging method, concave reinforcement ribs are formed on the surface of the pipe fitting, which can improve the shock absorption performance of the pipe fitting, enhance its compressive performance, and improve its aesthetic and variable shaping effects, thereby solving the problem of poor shock absorption and compressive performance of existing solid pipe fittings.
Free forging is the use of impact force or pressure to deform metal between upper and lower counterweights. Thus obtaining forgings of the desired shape and size. In heavy machinery, free forging is a method of producing large forgings and forming oversized forgings.
Forging is a process in which a metal billet deforms within the forging die cavity under pressure or impact force, resulting in the production of a forged piece. The forgings produced by this method have accurate dimensions, small machining allowances, complex structures, and high productivity.
Tire forging is a process of producing die forgings using tire molds on free forging equipment. Generally, the free forging method is used to produce blanks, which are then formed in the tire molds.
The forging method is characterized in that it includes forging and punching holes, inserting wax strips, molding and heating processes. The forging and punching process is to pull solid rods into seamless hollow pipe fittings; The process of inserting wax strips involves inserting wax strips corresponding to the inner diameter of the hollow pipe into the interior of the hollow pipe; The compression molding process involves placing a hollow pipe with wax strips between an upper mold and a lower mold. The mold cavities of the upper and lower molds are respectively designed with corresponding concave and convex shapes. After the upper and lower molds are pressed together, reinforcing ribs can be formed around the circumference of the pipe; The heat treatment process involves molding through compression molding.